Smoky Onion and Bacon Patty Melt

Give your next cheeseburger a diner-inspired upgrade.

By Rhoda Boone, Culinary DirectorMay 14, 2025
Jump to the Recipe
60 Minutes
2 Servings
Easy

A patty melt is a classic diner sandwich closely related to a cheeseburger, but enclosed in bread (usually rye) instead of a bun. Our version is inspired by a viral recipe from @firefoodfamily and employs the Made In x Jacobsen Salt Co. Smoky Onion Salt to infuse this sandwich from all sides with deeply savory notes of onion, mesquite, and garlic.

Note: the Smoky Onion Salt is about 50% salt and 50% seasonings. If using regular coarse sea salt for this recipe, you will need about half as much.

Smoky Onion and Bacon Patty Melt

Give your next cheeseburger a diner-inspired upgrade.

Rhoda Boone, Culinary Director

60 Minutes
2 Servings
Easy
Ingredients
  • For the Smoky Onion Mayo:
  • For the Bacon-Onion Jam:
  • For the Patty Melts:
Instructions
  1. 1.

    To make the Smoky Onion Mayo, add mayonnaise, chives, Smoky Onion Salt, vinegar, and hot sauce to a medium bowl and stir to combine. Taste and adjust seasoning and set aside.

  2. 2.

    To make the Bacon-Onion Jam, heat a Carbon Steel Griddle on the grill or stove top over medium. Add bacon and cook, flipping occasionally, until fat has rendered and bacon is as crispy as you like it, 3โ€“4 minutes per side. Transfer bacon to a paper-towel lined plate and allow to cool slightly, then chop. Remove all but about 1 Tbsp. bacon fat from Griddle, then add onions. Season with Smoky Onion Salt and pepper. Cook until softened and caramelized, 10โ€“15 minutes, adjusting heat if necessary. Add chopped bacon back to Griddle and fold in maple syrup. Cook until flavors meld, about 2 minutes. Transfer to a medium bowl and stir in vinegar. Taste and adjust seasoning.

  3. 3.

    To make the patty melts, divide ground beef into 4 equal, lightly packed, ball-shaped portions (they are not pattiesโ€”yet). Slather mayo on what will be the tops and bottoms (but not insides) of your soon-to-be sandwiches.

  4. 4.

    Heat Griddle over medium-high and lightly drizzle the surface with oil. Use a spatula, heatsafe brush, or paper towel to coat evenly.

  5. 5.

    Place beef portions on griddle and smash flat with a parchment-lined or oiled Grill Press to form thin patties, between ยผโ€ and ยฝโ€-thick. Try to match the size and shape of your bread. Itโ€™s ok if your patties are not perfectly round, the uneven edges will become browned and crispy. Season generously with Smoky Onion Salt and pepper and cook until edges are brown and juices start to accumulate on top, about 2 minutes.

  6. 6.

    Flip patties with a large heatproof Spatula (do not smash again), season lightly with Smoky Onion Salt and pepper, and allow to cook about 1 minute more. Place a slice of cheese on top of each patty. Cover and cook until cheese starts to melt and burgers are about medium, 1โ€“2 minutes more. Transfer to Sheet Pan or Platter.

  7. 7.

    Wipe Griddle clean, if necessary, and toast bread, mayo-side-down. Working quickly, build patty melts by spreading Smoky Onion Mayo on the bottom slices of bread, then topping each with 2 patties (they can be stacked slightly askew to fill the sandwich, if necessary), Bacon-Onion Jam, more Smoky Onion Mayo, and finally the tops, toasted side up. Press tops gently with Grill Press. Transfer to plates and serve.

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